Our Capabilities – Precision, Innovation, and Reliability
At RAZEN, we take pride in our advanced manufacturing and testing capabilities, ensuring high-quality, precise, and reliable solutions for the oil and gas industry. Our state-of-the-art facility is equipped with cutting-edge machinery, testing units, and engineering expertise to meet the most demanding industry standards.
CNC Machining
Our NL2500M Smart CNC machine delivers high-precision machining with multi-axis capabilities, ensuring accurate, complex geometries and tight-tolerance components. Designed for efficiency and consistency, this machine allows us to produce high-quality parts that meet API and ISO standards.
Pressure Test Unit
Our hydro pump test unit is capable of testing up to 30,000 psi using hydraulic oil and 1,200 psi using nitrogen gas. Equipped with three independent outlets and an isolated pumping system, it ensures accurate and controlled pressure testing. Integrated with digital instrumentation, it generates detailed digital reports and real-time graphs, providing precise performance validation.
In-House Test Bunker
To ensure maximum safety, our dedicated test bunker is designed for high-pressure testing in a controlled environment. Featuring integrated CCTV monitoring and a swiveling vise for vertical testing, it allows for secure and efficient validation of pressure-rated components.
In-House Design & Engineering
RAZEN offers comprehensive design and technical analysis to develop and optimize products with:
✔ Burst & collapse pressure calculations
✔ O-ring & sealing system analysis
✔ Force, stress, and spring compression calculations
✔ Advanced threading design & dimensioning
✔ Material specification & selection for extreme environments
✔ Design review and validation to ensure product reliability and compliance
✔ Manufacturing feasibility and optimization to enhance production efficiency and cost-effectiveness
Metrology and Inspection
Our in-house metrology lab enables us to perform self-conformance inspections, ensuring each product meets strict quality standards. Equipped with:
✔ Dimensional inspection tools
✔ Surface roughness measurement
✔ Bore gauges & thread inspection equipment
✔ Calibration blocks for precise verification
Software for Design & Manufacturing
We utilize industry-leading software to enhance precision and efficiency:
✔SolidWorks – 3D modeling and engineering design
✔SolidCAM – CNC machining and manufacturing programming
✔TDWin Thread Disk Software – Threading calculations and verification
Assembly capability
Our skilled assembly team ensures that components are assembled with the highest precision, following strict quality and safety standards. To improve efficiency and consistency, we design and manufacture custom jigs and fixtures, enabling optimized assembly processes. This reduces variability, improves accuracy, and ensures repeatable, high-quality results in every assembled product.
